AS Colour system Dematic materials handling racking

AS Colour NZ boosts DC capability

New Zealand-based apparel label AS Colour is to support the company’s significant business growth with an advanced materials handling installation in its new Auckland distribution centre.
Founded in 2005 in Auckland and operating in NZ, Australia and California, AS Colour produces apparel products for the wholesale and retail markets, with a number of retail outlets located in NZ and Australia.
“Following recent continued growth, AS Colour has outgrown its existing DC and made the decision to move to a new facility,” explained managing director and founder of AS Colour Lawrence Railton. “As part of our evolution into a new DC, AS Colour also wanted to optimise our warehouse operations by boosting productivity and efficiency when handling the high number of SKU we deal with.”
Working with Scott Kerr at Kerrect Logistics, AS Colour evaluated a range of automation options before choosing a tailored Dematic Multishuttle Goods-to-Person (GTP) System for its new DC, which provides high-density tote storage and high sequenced order picking productivity.
“AS Colour wanted to find a way to pick orders faster with minimal touches, in order to minimise product packaging and presentation challenges caused by handling the same product multiple times,” said business development manager at Dematic Seth van Dijk “The system we have tailored for AS Colour is based on the goods-to-person methodology, where the storage and delivery of products to fulfil orders is automated through the use of the Dematic Multishuttle high-rate storage and retrieval system.”

High-speed picking

Using the Dematic Multishuttle Goods-To-Person (GTP), AS Colour products are stored in totes in a secure high-density environment until they are retrieved and delivered in orderline sequence to operators at four ergonomic workstations. This significantly improves productivity by eliminating non-value-added time spent on tasks such as travel, and manually locating and retrieving stock.
Managed by Dematic iQ Warehouse Control System software, the installation features a two-aisle Dematic Multishuttle GTP system, with double-deep storage for 19,425 totes across 18 levels and 36 bays. It also features automated order tote delivery to 4 x 1:1 workstations as well as order tote take away to a dedicated conveyor sorter and packing area.
“In addition to the productivity, efficiency and high-density benefits the Dematic installation will bring to our new facility, we will also gain much more visibility into our warehouse operations,” added Mr Railton. “The new system will deliver real-time information, which places us in a better position to monitor and optimise our picking and replenishment productivity rates.”
The new AS Colour DC is due for completion in the first half of 2021.
 
 

Dematic First wooden electric conveyor 1922.

Dematic celebrates 200th anniversary

Dematic’s first wooden electric conveyor in 1922.

Warehouse equipment and automation company Dematic is celebrating its 200th anniversary. The company’s origins date back to 1819 when Mechanische Werkstätten Harkort & Co was founded and produced the first steam-powered crane.
“Innovation is at the core of what we do,” said Hasan Dandashly, president and CEO, Dematic. “As our business grows in an increasingly digital world, we are focused on designing and implementing equipment combining the latest advancements in software, robotics and mechatronics to drive optimal performance. By focusing on the long-term needs of our customers, our innovative products have enabled us to be a market leader for not only decades, but centuries.”
Dematic’s recent past traces back to 1995 when Mannesmann Demag, the world’s first complete supplier of intralogistics was formed. Ten years later, Dematic GmbH & Co. KG was established as its own enterprise focusing on automated storage for small parts. From cranes to a global supplier of integrated automated technology, software and services, Dematic has always remained at the forefront of the industry by focusing on the future.

Dematic Truck Loader 1960
Dematic’s truck Loader from 1960.

Dematic’s history in Australia and New Zealand began in 1966 when Colby Engineering was first set up, providing adjustable pallet racking. The company has continued to grow and evolve through various business transitions: from Colby to Mannesmann to Siemens to Dematic. Out of respect for its long heritage as an Australian manufacturer, and strong recognition in the market, the Colby name continues today as Dematic’s storage equipment brand.
Some of Dematic’s greatest innovations include the world’s first hanging conveyor (1930s), its storage and retrieval machines (1950s), the world’s first fully automated warehouse (1962), Dematic Multishuttle, the company’s ground-breaking mini-load handling system (2006), and the integrated software platform the Dematic iQ Software Portfolio (2018).
“Although our products provide great value, it’s really the people of Dematic that make the difference,” said Mr Dandashly. “Each employee plays a crucial role in Dematic’s history and we continue to be guided by our values of courage, collaboration, integrity and excellence. I look forward to more success in the next 200 years.”
Dematic's grocery conveyor from the 1950s.
Dematic’s grocery conveyor from the 1950s.

Dematic reveals new system to support same-day delivery

Dematic has announced the launch of its Micro-Fulfilment System, an e-commerce order assembly system for retailers that need to support same day home delivery, as well as click-and-collect.
The Dematic Micro-Fulfilment system is an ultra-local distribution solution that enables orders to be assembled quickly in a location close to the customer, inside a retail store or in an urban / suburban DC (distribution centre). The order assembly system is designed around process improvements and comprised of performance optimising software and automation.
“Dematic Micro-Fulfilment is a high-performance solution that makes rapid response order assembly cost effective for the customer and the retailer. In operation, the automated order assembly solution provides compelling results by minimising the time, space, and cost to fill orders,” said Pas Tomasiello, Senior Director Integrated Systems Group ANZ, Dematic.
The system accommodates a wide range of inventory in a compact, high-density layout that requires a small footprint. It significantly reduces the cost per order picked to a level that allows retailers to offer rapid response e-fulfilment at a price point attractive to their customers, and with the appropriate margin for retailers.

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