MHD speaks to Kurt Larsen from Adept Conveyors about the materials handling and warehousing company’s tailored conveyor solutions.
Adept Conveyors offers conveyor solutions tailored to meet the needs of various industries. Specialising in zero pressure accumulation systems and line shaft conveyors, the company is dedicated to enhancing efficiency, scalability, and safety for its clients.
As automation and robotics become increasingly prevalent in warehouses and DCs, the importance of integrating these systems seamlessly with existing infrastructure can’t be overstated.
Designing for efficiency and scalability
The foundation of Adept Conveyors’ success lies in its ability to design and install conveyor systems that are both efficient and scalable.
This process begins with a thorough understanding of the client’s current operations and future goals.
“The first thing we do is go through the customer and figure out what they’re doing at the moment and where they want to be in the future,” explains Kurt Larsen, Business Development Manager at Adept Conveyors.
By gathering critical data – such as order volumes, product weights, and operational environments – Adept Conveyors can tailor a solution that best fits the client’s needs. Its systems range from simple replacement rollers to automated solutions for warehouses, freight companies, and manufacturing plants.
The main types of units include roller, belt and chain conveyors. Each type is designed to handle specific tasks, ensuring that the right system is deployed for the job at hand.
Modular and compatible systems
One of the standout features of Adept Conveyors’ offerings are modularity and compatibility.
“All our designs are modular,” says Kurt. “If people want to upscale, they don’t have to buy a new conveyor system; they can simply add on to it.”
This modular approach allows for easy adjustments and expansions, providing clients with the flexibility to grow and adapt their operations without significant disruptions.
Compatibility with existing systems is another critical aspect.
“We provide rollers for other people’s conveyors if they need them,” notes Kurt.
This ensures that even if a client uses a different brand, Adept Conveyors’ components can integrate smoothly, enhancing overall system performance without requiring a complete overhaul.
Innovative technologies: line shaft and pulse rollers
Adept Conveyors offers two main types of roller technologies: line shaft and pulse rollers.
Line shaft conveyors, while older and more expensive to run,
emain a staple in many operations. However, the company is increasingly promoting the use of pulse rollers – also known as zero pressure accumulation systems.
These advanced rollers provide more efficient and cost-effective operation, and they can be fitted into existing frames, making upgrades straightforward and economical.
Seamless integration with automated system
The use of automation and robotics in materials handling is growing, so ensuring that conveyor systems integrate seamlessly with these technologies is paramount. Adept Conveyors often collaborates directly with clients’ preferred automation suppliers.
“If a customer has an existing automation provider, we talk directly to them to ensure everything works perfectly,” explains Kurt.
This collaborative approach has proven successful in numerous projects. For instance, in a recent system installation for a freight company, Adept Conveyors worked with the client’s automation provider to integrate scanners and weigh stations into the conveyor line.
“We’re tapping into their existing scanner and weigh system, using that information to divert boxes to the right lane,” adds Kurt.
This level of integration ensures all components work harmoniously, enhancing overall system efficiency.
Commitment to safety and compliance
Safety is a critical consideration in the design and operation of conveyor systems. Adept Conveyors adheres to industry safety standards and regulations, including the Australian Conveyor Code, which is for chain conveyors and unit handling conveyors: AS/NZS 4024.3612:2015.
“During the design stage, we review all safety aspects to identify and mitigate potential hazards,” says Kurt. “This involves implementing safety stops, barriers, and other protective measures to ensure that the systems operate safely.”
While compliance with the Conveyor Code is essential, Adept Conveyors goes above and beyond by conducting regular safety audits and risk assessments.
This proactive approach helps identify and address potential issues before they become problems, ensuring the systems remain safe and reliable throughout their lifecycle.
Futureproofing with advanced materials handling
Adept Conveyors is poised to continue leading the industry with solutions that address the evolving needs of materials handling.
The company’s commitment to using cutting-edge technologies, such as zero-pressure accumulation systems, positions it well to meet the demands of modern, automated warehouses and DCs.
Adept Conveyors’ focus on customisation and client-specific solutions ensures each system is optimised for performance and efficiency.
“We offer a range of options, from economical systems to high-end solutions with low maintenance costs,” says Kurt. “This flexibility allows clients to choose a system that best fits their budget and operational requirements.”
Adept Conveyors’ approach to designing and installing conveyor systems is characterised by an understanding of client needs, a commitment to modular and compatible solutions, and a dedication to safety and compliance.
As automation and robotics continue to reshape the landscape of materials handling, Adept Conveyors stands ready to provide the innovative, scalable, and efficient solutions that modern industries demand.
Whether it’s enhancing existing operations with replacement rollers or installing state-of-the-art automated systems, Adept Conveyors is a go-to provider for materials handling solutions.
To read about Adept Conveyors, click here