What harm can a single sorting error do to a business? How about a minor inconsistency in quality control? Perhaps these issues are just part of doing business in the world of material handling. So, what’s the worst that could happen?
Perhaps a misrouted package ends up in the wrong place, causing delays, triggering a damaging chain reaction and stressing out your customer. Or maybe a product with an undetected defect slips through the cracks, compromising a customer’s operation, and putting a serious dent in their bottom line.
In reality, countless businesses around the world face issues just like these every day – and sometimes the consequences can tarnish a brand beyond repair. This is where the ifm universal object detection sensor is designed to make all the difference by providing a simple solution to a range of potentially damaging issues.
“Sorting errors can disrupt your workflow and lead to significant losses,” says ifm’s Eugene Inbaraj, Technical Product Management – IoT, Automation Components, Machine Vision, Barcode, RFID, Pneumatic Equipment and Electric Drives. “These pain points can lead to costly delays, increased labour costs, and dissatisfied customers.”
Better quality through precision
According to Inbaraj, the sensor excels in contour detection and BLOB analysis, ensuring that items are accurately identified and sorted.
“This precision reduces the risk of errors, saving time and resources,” he says.
“Keeping track of items in a busy warehouse can be daunting. But ifm’s universal vision sensor’s ability to read 1D and 2D codes, along with Optical Character Recognition (OCR) capabilities, ensures that every item is tracked accurately. This feature is crucial for maintaining inventory accuracy and streamlining logistics.”
The multifunction vision camera’s adaptability to varying lighting conditions, Inbaraj explains, ensures that defects are detected early, maintaining high quality standards.
“The universal vision sensor’s high-resolution imaging and integrated red light/RGBW internal illumination provide optimal visibility of components, codes, and characters,” he says.
Major upgrade, minor downtime
The universal sensor is designed for easy integration into existing systems, thanks to its variety of interfaces including TCP/IP, Ethernet/IP, ProfiNet, and IO-Link.
“This compatibility means you can upgrade your operations without significant downtime or additional costs,” Inbaraj says.
With a 1280 x 960-pixel resolution and a 40 Hz reading rate, the universal vision sensor is designed to capture data quickly and accurately. This operational efficiency not only reduces errors but also streamlines workflows, enhancing overall productivity, Inbaraj explains.
“Incorporating the ifm universal sensor into your material handling processes can lead to significant improvements in efficiency and accuracy,” he says.
“By addressing common pain points and providing reliable solutions, the universal vision sensor helps businesses stay competitive in today’s demanding market.
“These days, there’s no reason to let sorting errors, tracking inefficiencies, and quality control issues hold your business back. This sensor can help you embrace the future of material handlingand transform your operations today.”
For more on ifm’s universal sensor, click here.