Remote control lubrication

A new development in lubrication systems is helping to cut
the risk of high pressure grease injection injuries on site.

According to the Fluid Power Safety Institute “more than 99
per cent of people who service, repair, and troubleshoot hydraulic systems have
been subjected to the exact dynamics that trigger a high-pressure injection

“If ‘hydraulics’ were a recognised occupational hazard, and
thus fell into a category for near-miss reporting we would be at catastrophic

Currently grease is the most common fluid in injection
injuries in mining, with one in four of the incidents requiring amputation, and
if the pressure is above 7000 psi, this ratio becomes 100 per cent.

However these injuries have known to occur at pressures as
low as 100 psi.

According to Parker Hannifin “pressurised fluids travel at
bullet speed and can penetrate deep under the skin.

“The injured person may feel only a slight ‘electric shock’
or pricking sensation. Rarely does the initial pain indicate the actual
severity of the injury. What looks like a simple puncture wound is, in fact,
life threatening.”

The Queensland engineering company, Australian Diversified
Engineering (ADE), have developed a remote pressure release system that allows
an operator to attach or remove a blocked grease gun without the risk of an
injection injury.

According to the company it aimed “to find a simple,
cost-effective solution that could be quickly activated should pressure begun
building in a blocked grease gun”.

Its solution was a “garage-door style remote control that
would safely release the pressure in the hose”.

“Our research revealed that the usual protective equipment
was not protecting serviceman from high pressure injection juries, and the
standard process of removing the hose from the nipple in the case of blockages
was intrinsically flawed and dangerous,” ADE manufacturing manager Daniel Kirk

The new system uses remote operated wireless transmitters
that can be activated 50 metres from the service truck to release the build-up
of pressure, can be retrofitted to existing systems, and has already been
installed at nine mines across Australia.

It is contained in a small stainless steel cabinet mounted
on top of service trucks or near the grease pumps, with a single function
remote to turn off pressure to high volume and high pressure grease lubrication

QME 2014 Preview: Lubrication and process equipment

Graco Australia will return to
the Queensland Mining & Engineering (QME) Exhibition, following AIMEX 2013,
to showcase their range of lubrication and process products on stand L190.

Several products from Graco’s
lubricant or lubrication application line will be on display in Queensland for
the first-time, including the Electric Dynastar and a new power hose reel.

The Electric Dynastar, released
in 2013, is an on-board grease pump specifically designed for the mining sector
and heavy equipment industry.

This innovative grease pump
offers the following beneficial features:

  • Powered from a vehicles
    secondary electrical power; as opposed to primary hydraulic power.
  • Compact Design (small
  • Direct Drive and High
    Power/Gearing Ration ensure high pressure grease delivery
  • Advanced motor controls;
    allowing the system to be tuned to specific lubrication requirements.
  • A new auto fill and vent safety
    feature that prevents cavitation and lid blow-off.

At QME 2014, Graco will conduct
demonstrations of their premium equipment and leading technology, which is
designed to increase performance, ensure reliability, improve safety and reduce

Graco Inc. design, manufacture and market premium equipment globally,
which is widely utilised across a range of industries including the automotive,
construction, industrial machinery, mining and oil & gas industries.

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